Supaya kanggo nyedhiyani pelanggan karo produk kualitas sing luwih apik wis mesthi dadi tujuan Yumeya 's work. Yumeya wis kerja keras kanggo ngrampungake tujuan kasebut, lan wis nggawe departemen pengawasan kualitas khusus kanggo tujuan kasebut. So far, there are more than 20 inspectors ing departemen pengawasan kualitas, lan teknisi diatur kanggo pengawasan kualitas kanggo saben proses penting, kang kanggo njamin kualitas produk lan entuk standarisasi.
All Kursi Yumeya bakal ngalami paling ora 4 departemen , luwih saka 10 kaping QC sadurunge rangkep.
1. Hardware Department
Ing departemen hardware, paling ora 4 QC dibutuhake.
ø Raw material
Bahan mentah kudu diuji sadurunge mlebu departemen hardware kanggo proses jero. For aluminum tubing, w e will check the thickness, hardness and surfac e . Here are our standards.
Standar kanggo Bahan Baku Aluminium
Test content | Standard |
Thickness | ≥ 2 mm |
Hardness | 14-15 derajat sawise mlengkung lan dadi panas |
Size | Priksa manawa spesifikasi sing dibutuhake lan bedane kudu ana ing 3mm |
Surface | Gamelan, ora ana goresan sing jelas, sudhut sing ilang |
Only when the raw materials pass QC bakal miwiti kanggo dikirim menyang nglereni kanggo proses luwih.
ø QC after Bending
In Yumeya ’ s filosofi kualitas, standar iku salah siji saka papat faktor penting. Mulane, sawise mlengkung, kita kudu ndeteksi radian lan amba saka bagean kanggo njamin standar lan kesatuan pigura rampung.
First, our production departemen bakal nggawe bagean standar. Banjur buruh kita bakal nyetel miturut bagean standar iki liwat pangukuran lan perbandingan, supaya njamin standar lan kesatuan.
ø QC check after welding
Amarga ekspansi termal lan kontraksi kadhemen ing proses welding, bakal ana deformasi rada kanggo gandheng. frame. So we must add a special QC to njamin simetri kabeh kursi after welding. In this process, our workers will adjust the frame mainly kanthi ngukur diagonal lan data liyane.
ø Sampling inspection of finished frames
Langkah QC pungkasan ing departemen hardware yaiku inspeksi sampling pigura rampung. In this step, we need to mriksa ukuran sakabèhé pigura, sambungan welding wis polesan or not, the welding point is flat or not , the surface is smooth or not and etc. Th e chair frames can enter next departemen mung sawise tekan 100% sampling tingkat qualified.
2. Wood Grain Department
In th is department , it needs to undergo three times QC , kalebu bahan mentahan, lumahing pigura lan f inished product color matching and adhesion test
ø Raw material
As metal w gandum ood minangka teknologi transfer panas sing kasusun saka powder coat and wood grain paper . Owah-owahan cilik ing werna jas bubuk utawa kertas serat kayu bakal nyebabake owah-owahan gedhe. Mulane, nalika lagi dituku kertas gandum kayu utawa wêdakakêna, kita bakal nggawe sampel anyar lan mbandhingaké karo werna standar kita nutup. Mung 100% cocog bahan mentah iki bisa dianggep qualified.
ø QC after cleaning
Nindakake perawatan permukaan kaya make-up ing pasuryan, pisanan kabeh, kudu duwe pasuryan mulus (frame). Bisa uga ana tabrakan pigura nalika ngresiki. Supaya kita bakal ngalami polishing nggoleki lan mriksa pigura sawise reresik. Mung pigura tanpa goresan banjur bakal pas kanggo perawatan permukaan.
ø F inished product color matching and adhesion test
Minangka kabèh proses produksi gandum kayu melu akeh faktor kayata the thickness of powder coat lapisan, suhu lan wektu, owah-owahan cilik faktor apa wae bisa nyebabake panyimpangan warna. Therefore, we will check 1% kanggo mbandhingake warna sawise rampung the wood grain rampung kanggo mesthekake yen werna sing bener . Ing wektu sing padha, kita uga bakal nganakake tes adhesion , mung ora ana jas wêdakakêna kisi sing tiba ing tes satus kisi sing bisa ditampa.
3. Upholstery Department
In th is department , there are three times QC , QC for the raw materials of fabric and foam , mold Test and upholstery effect.
ø Raw material
In the upholstery department , fabric and foam are two main raw material
① Fabric
Martindale kabeh kain standar Yumeya luwih saka 30.000 ruts. Dadi nalika kita nampa kain tuku anyar, kita bakal nyoba martindale ing pisanan kanggo mesthekake yen luwih saka 30.000 ruts.
Ing wektu sing padha, kita uga bakal nguji fastness warna kanggo mesthekake yen ora luntur lan cocok kanggo panggunaan komersial. Gabungke QC warna, kisut lan liya-liyane masalah kualitas dhasar iki kanggo mesthekake yen kain sing tepat.
② Foam
Kita bakal nyoba Kapadhetan saka umpluk tuku anyar. Kapadhetan busa, kudu luwih saka 60kg / m 3 for mold foam and more than 45kg/m 3 for cut foam. Besides, w e will test the resilience and fire resistance lan parameter liyane kanggo mesthekake yen umure dawa lan cocok kanggo panggunaan komersial.
ø Mold Test
Amarga beda ing pasukan tensile lan kekandelan saka kain beda, kita bakal nggawe a sample using the order fabric before bulk goods to adjust the mold for cutting kain kanggo mesthekake yen kain , foam and chair frame can perfectly match without wrinkles and other upholstery problems
ø QC for the upholstery effect
Kanggo kursi dhuwur-dhuwur, sing pisanan dideleng lan dirasakake dening wong yaiku efek upholsteri. Mulane sawise kain buntel, kita kudu mriksa kabeh efek kain pelapis, kayata apa garis lurus, apa kain alus, apa pipa sing tenan, etc. Kanggo mesthekake yen kursi kita cocog karo kabutuhan dhuwur.
1. Package Department
Ing langkah iki, kita bakal mriksa kabeh paramèter miturut pesenan customer, kalebu ukuran, perawatan lumahing, kain, aksesoris, etc kanggo nggawe manawa iku kursi idea sing pesenan klien . A t wektu sing padha, kita bakal mriksa apa lumahing dhingklik wis kegores lan resik siji. Mung nalika 100% barang lulus pemeriksaan sampling, kumpulan barang gedhe iki bakal dikemas.
Amarga kabeh kursi Yumeya digunakake ing papan komersial, kita bakal ngerti pentinge safety. Mulane, kita ora mung bakal njamin safety liwat struktur sak pembangunan, nanging uga milih kursi saka urutan akeh kanggo test kekuatan, supaya minangka kanggo ngilangke kabeh masalah safety potensial ing produksi.
Yumeya 's sistem QC wis terus-terusan apik, kang uga wis digawe kualitas Yumey a kang kursi saya apik.